
A analysis workforce from the Institute of Organic Info Processing (IBI-3) at Forschungszentrum Jülich, working with companions throughout Germany, has developed an modern approach for folding versatile, high-density microelectrodes into three-dimensional shapes impressed by the Japanese paper artwork of kirigami.
Kirigami is a variation of origami, the standard Japanese artwork of paper folding. Not like origami, kirigami entails reducing the paper as nicely—enabling intricate, three-dimensional designs to emerge from the flat floor, all with out glue.
This development permits researchers to file mind exercise not solely on the floor but in addition deep inside neural tissue. The expertise holds promise for neuroscience and, in the long run, for neurotechnological functions in drugs. The findings are revealed in Superior Supplies.
From flat movie to 3D mind interface
The so-called 3D microelectrode arrays (MEAs) are crafted from ultrathin, versatile polymer movies. Utilizing a bespoke thermal molding approach generally known as “matched-die forming,” the movies are formed into upright, freestanding constructions. Every is narrower than a human hair, fitted with a number of electrodes, and able to concurrently recording electrical alerts from totally different layers of the mind.
“In distinction to earlier strategies, our strategy permits us to fold as much as 128 of those constructions in a single go—effectively, reliably, and with out poisonous supplies or sophisticated fabrication steps,” explains Marie Jung, lead writer of the research and doctoral researcher at Jülich.
Not solely is the approach simple, it is also scalable—an necessary milestone on the trail towards medical use in neurotechnology.
Kirigami, right down to the micrometer
Conventional 3D MEAs are likely to depend on inflexible supplies like silicon, or require intricate guide folding. The brand new strategy, in contrast, relies on versatile, biocompatible supplies that decrease the danger of opposed tissue responses. The workforce makes use of a polymer movie only a few micrometers thick—as supple as cling movie, but strong sufficient to perform as a mind probe. As soon as positioned between a custom-made mildew pair, the flat construction is remodeled into its closing 3D form utilizing warmth and strain.
“What continues to shock me,” says Viviana Rincón Montes, corresponding writer and scientist at IBI-3, “is how nicely a method designed for macroscopic shaping—like compression molding—could be scaled right down to work so exactly on the microscopic degree. Our constructions are resilient sufficient to endure each the mechanical stress of implantation and the organic atmosphere they enter.”
From lab bench to dwelling mind
The workforce first put their probes by way of rigorous lab assessments to evaluate their electrochemical efficiency, folding accuracy and mechanical sturdiness. They have been then trialed on mind slices from epilepsy sufferers and in dwell mice. The probes efficiently captured alerts each on the floor and deeper within the mind—together with epileptiform exercise in human tissue and sensory responses to the touch and light-weight within the animal mannequin.
With its excessive spatial decision, single-step implantation course of and adaptability, the expertise is seen as significantly promising for mind–laptop interfaces and future therapeutic functions.
Wanting forward: Medical functions on the horizon
In the long run, this expertise may assist pave the best way for visible prosthetics and different neurotechnological improvements. The big variety of built-in electrodes not solely permits for detailed mind sign recording, however may additionally make focused stimulation doable—for instance within the retina or visible cortex.
“We’re now working to additional optimize the electrode coating and to miniaturize the circuitry,” says Rincón Montes. “Our purpose is to create an implant that is as small, mild and environment friendly as doable—one that may reliably learn all 512 electrodes or extra.”
Whereas there’s nonetheless an extended highway forward earlier than medical use turns into actuality, this work lays a strong basis—combining cutting-edge expertise with precision craftsmanship at a microscopic scale.
Extra data:
Marie Jung et al, Versatile 3D Kirigami Probes for In Vitro and In Vivo Neural Purposes, Superior Supplies (2025). DOI: 10.1002/adma.202418524
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Jülich Analysis Centre
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Scientists create novel 3D neuroprobes primarily based on kirigami-inspired folds (2025, June 16)
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