The persistent financial challenges dealing with manufacturing stick with regional inflation, international conflicts, an growing old workforce, disruptions within the provide chain, well being epidemics, and different compounding components, every enjoying a task. Enterprise homeowners who reassess their technique and think about automation are forward of the curve.
As demonstrated all through the COVID pandemic, companies geared up with automation had been extra resilient to shifts when in comparison with their counterparts. ASME famous that “investing in automation and robotics was a technique firms coped with the lack of staff.” Handbook jobs like palletizing had been comparatively easy to fill not way back. The abundance of obtainable staff, restricted e-commerce, and diminished product complexity made conducting enterprise with handbook labor attainable.
Right this moment, the financial setting is nearly solely totally different: the obtainable (and ) workforce is diminishing, e-commerce continues to develop and product range is increasing. These headwinds have created a brand new growth in automation investments, notably in collaborative robotics. Producers are discovering that cobot palletizers, for instance, are extra accessible, have a smaller footprint, and are extra budget-friendly. This enables them to handle individuals, productiveness, and flexibility challenges. This text explores how these automated palletizing methods have gotten important instruments in industries corresponding to meals & beverage, client items, and pharmaceutical manufacturing.
Individuals: Enhancing workforce dynamics
Automation is doing jobs that individuals don’t need.
Automation is doing jobs that individuals don’t need.
A frozen fish producer, Korea Pelagic, wanted assist discovering individuals to stack pallets of fish in a freezer. Palletizing fish on very tall pallets is a bodily demanding enterprise within the chilly, making it difficult to search out prepared staff. There have been only a few individuals prepared to work this repetitive, monotonous, harmful job. Time is important in meals manufacturing, so Korea Pelagic turned to automation to make sure well timed shipments.
A palletizing cobot was the proper resolution for this demanding setting. Not solely was the cobot prepared to work within the chilly, the outcome was a 200% enhance in productiveness and a possibility to supply extra rewarding and sustainable work for his or her workers. Learn the entire case research.
Present respect for the workforce.
TIDI Merchandise, a frontrunner in an infection prevention and affected person security merchandise, confronted inefficiencies attributable to a scarcity of staff. One particular person did two duties to maintain up with manufacturing calls for. Overburdening an individual slowed down manufacturing, elevated their backlog, decreased morale, and restricted the variety of orders TDI Merchandise may settle for. TIDI invested in end-of-line automated palletizing methods. This resolution addressed operational bottlenecks, decreased ergonomic points, and elevated crew job satisfaction.
The palletizers carried out higher than anticipated, so TIDI Merchandise acquired two extra methods.
Initially, individuals nervous that robots would take their jobs. Now, individuals anticipate employers to put money into supporting and serving to their workers. This contains making automation take the burden of the handbook and repetitive duties they don’t need to do. If workers don’t just like the job or really feel like their employer shouldn’t be investing in them, they depart. That is extra prevalent in youthful generations who really feel the necessity to swap jobs to care for his or her pursuits.
In response to Enterprise Insider, 73% of Gen Z staff are prepared to take a pay lower or a decrease place if their job doesn’t meet their wants. Gen Z (born between 1997 and 2012) is rejecting monotonous, bodily demanding jobs and additional shrinking the obtainable labor. As this pattern continues, companies will inevitably have to put money into automation.
Firms should put money into their workers to extend employee retention. TIDI Merchandise Worth Stream Supervisor Cameron Lemke summarizes: “In case you’re in a enterprise that cares about your crew, that is a simple funding to assist them really feel supported and encourage their longevity with your corporation.”
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“In case you’re in a enterprise that cares about your crew, that is a simple funding to assist them really feel supported and encourage their longevity with your corporation.” |
Learn and watch the TIDI Merchandise case research.
Create sustainable jobs (that individuals need).
Cascade Espresso, a roasting and co-manufacturing firm, skilled power labor shortages and questions of safety of their handbook palletizing operations. With the deployment of automated palletizing models, job satisfaction and security had been improved. The system’s adaptability allowed for seamless integration, optimizing productiveness and permitting workers to advance. It took 5 minutes to coach an operator on the cobot. Now, the palletizer does the lower-paid job, and the individuals advance within the firm. Watch how Cascade Espresso palletizes 6,500 circumstances a day and grows its workers.
Productiveness: Unleashing operational potential
Each pallet counts.
The target is to stop unplanned downtime. Though steadily neglected, the palletization course of can emerge as a bottleneck. In a one-piece-flow setting, the cycle time must lower to match the velocity of the slowest process. Automation can alleviate this bottleneck and produce cycle time nearer to takt time. Cascade Espresso’s transition from handbook to automated palletizing resolved labor shortages and eradicated bottlenecks.
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“The easy handbook processes had been consuming simply an immense period of time to the place machines would cease as a result of operators truly couldn’t palletize quick sufficient.” – Ron Kane, COO of Cascade Espresso. Watch the full video. |
The cobots guarantee a steady and environment friendly manufacturing move, permitting for the optimization of sources and achievement of supply deadlines.
Automated palletizing will increase throughput.
TIDI Merchandise skilled vital features in productiveness after incorporating automated palletizing models. They documented productiveness features of 30% from the primary palletizing cell. Subsequent cells have elevated by a equally spectacular 25%. Productiveness features permits producers to optimize useful resource utilization, cut back manufacturing prices, and preserve aggressive pricing.
Robotic palletizers additionally enhance productiveness in meals manufacturing. Bread producer Antic in Spain confronted difficulties manually palletizing merchandise on two manufacturing traces. The corporate wanted a scalable, automated resolution to accommodate varied product weights and enhance manufacturing velocity. Labor shortages added to the urgency of discovering an efficient decision. Their search led them to a palletizing collaborative robotic that runs two automated traces and elevated manufacturing velocity by 30%.
An automatic system can sustain.
Automated palletizing methods present excessive effectivity by maintaining with manufacturing processes. Person-friendly software program makes it straightforward to alter the palletizing cobot for brand spanking new field sizes or pallet configurations. For instance, the Robotiq Palletizing Resolution robotically generates and optimizes trajectories and cobot actions. Robotiq makes use of assistant instruments and easy configurations. Enter necessities corresponding to:
- Field dimensions, weight, and orientation
- Pallet dimensions
- Pallet configuration
This software program works for the particular person as a substitute of the particular person working for it. With a couple of minutes of coaching, operators can have the automated palletizer stacking containers.
Adaptability: Assembly market calls for with ease
Be led by buyer necessities and market alternatives, not manufacturing facility limitations.
Regardless of the financial pressures in manufacturing, each firm goals for customer-driven management slightly than being dictated by exterior components. This implies factories should stay agile and productive.
Napco, a espresso distribution firm, highlights the productiveness features skilled when utilizing palletizing methods. The lead operator, who had no prior expertise in robotics, was capable of discover ways to function the system rapidly. This automated palletizing system created a 15% enhance in productiveness.
Streamlined enlargement: timing your prices with advantages
The pliability and modular design of automated palletizing options allow streamlined enlargement. With the flexibility to copy and combine extra models onto totally different manufacturing traces, producers can scale successfully in response to fluctuations in demand. TIDI noticed this primary hand. Scalability, mixed with a typical payback interval of 1 12 months, ensures a considerable return on funding and positively impacts the underside line.
Automated palletizing methods with built-in cobots have turn into indispensable allies for meals & beverage, client items, and pharmaceutical producers dealing with continued financial pressures. These methods assist them navigate labor-related challenges, improve productiveness, and foster adaptability.
Management your future
At Robotiq, we observe the ideas of LEAN ROBOTICS to create a standardized resolution that’s simpler to scale, repeatable, and straightforward to make use of. We perceive the financial pressures in manufacturing and we’ve expertise working with meals & beverage, client items, and pharmaceutical producers.
Allow us to get you began – implementation is less complicated than you assume. Talk about with one in every of our automation specialists at present to kickstart your mission.
