When demand surges, the very last thing you need is a bottleneck in manufacturing. That’s precisely what an electronics producer in Mexico Metropolis confronted—till they turned to automation. With labor shortages limiting output, they deployed Robotiq grippers to maintain up with orders, enhance effectivity, and increase income. This wasn’t nearly chopping prices—it was about unlocking development. See how they scaled smarter, quicker, and extra profitably.
Assembly the Challenges of Fast Development
When an electronics producer in northwest Mexico Metropolis noticed a surge in demand, they confronted a well-known problem—the way to scale manufacturing whereas sustaining high quality and effectivity. Specializing in PCBs and liquid cooling gadgets for automotive electronics, the corporate wanted to extend output however struggled with labor shortages.
They turned to automation, investing closely in collaborative robots (cobots) to streamline their handbook meeting processes. Particularly, they wanted a dependable answer for dealing with aluminum housings and different parts utilized in assembling communication modules. That’s the place Robotiq grippers got here into play.
Rethinking ROI: Extra Than Simply Labor Financial savings
Many firms view automation strictly by way of the lens of labor value discount. However on this case, the ROI was much more compelling—automation not solely lowered dependency on handbook labor but additionally enabled elevated gross sales, improved gross margins, and better income. The quicker they automated, the faster they might capitalize on market demand.
With their cobot deployment, the producer applied 24 Robotiq grippers throughout a number of meeting stations. The outcome? A streamlined course of that improved effectivity, lowered errors, and ensured constant product high quality.
Questioning the way to calculate the ROI of a cobot in your manufacturing unit flooring? Obtain the Lean Robotics ROI calculator.
Why Robotiq Grippers Had been the Proper Match
The producer wanted grippers that offered:
- Precision: Their aluminum housings required correct dealing with, that means pressure management and adaptive grip had been vital.
- Flexibility: In contrast to normal open/shut grippers, Robotiq’s adaptive grippers allowed fine-tuned management, guaranteeing a safe however light grip.
- Ease of Use: The corporate’s operators shortly adopted the know-how, decreasing integration time and maximizing uptime.
By leveraging a dual-gripper setup—one for loading supplies into machines and one other for transferring completed elements—the corporate considerably elevated throughput whereas sustaining consistency.
Of their case, they used a mixture of Hand-E and 2F140 grippers
Recommendation for Electronics Producers Contemplating Automation
For different producers in automotive and IT electronics, right here’s what labored nicely on this case:
- Have a look at confirmed functions: Many profitable automation initiatives have already been applied. Be taught from current case research and leverage finest practices.
- Suppose past fast prices: Whereas automation requires upfront funding, issue within the long-term positive aspects—greater effectivity, decrease defect charges, and elevated income potential.
- Use normal modules: Simplify the combination course of by selecting confirmed applied sciences and dealing with trusted automation companions.
- Begin sooner, profit quicker: The sooner you deploy automation, the earlier you begin seeing ROI. Holding issues easy with normal options helps shorten the payback interval.
This electronics producer made the good transfer of embracing cobots and Robotiq grippers to scale manufacturing. Their journey underscores the significance of pondering past simply value financial savings—automation could be a strategic enabler for development, market responsiveness, and long-term success.
Should you’re going through comparable challenges, now may be the suitable time to take that subsequent step.
